The aerostructures supplier Premium AEROTEC, the automotive manufacturer Daimler, and EOS, the leading technology supplier in the field of industrial 3D printing, have joined forces in the NextGenAM project to fundamentally develop the next generation of additive manufacturing. Since the project officially began in May 2017, the NextGenAM team has checked the entire AM process to assess its potential for automation. Now the first pilot plant has been put into operation at Premium AEROTEC’s technology center in Varel.
Goal of the project is to develop a complete production cell capable of manufacturing aluminum components for the automotive and aerospace industries. The purpose-built pilot facility currently consists of various machines for additive manufacturing, post-processing, and quality assurance. The innovation about the production chain is that the individual steps and the interaction of all additive and conventional process steps are fully automated and integrated, and manual steps have been eliminated. As a result, complex, lightweight and at the same time robust components can be manufactured and the high level of automation forms the basis for profitable production going forward.